AccScience Publishing / MSAM / Volume 5 / Issue 2 / DOI: 10.36922/MSAM025360082
ORIGINAL RESEARCH ARTICLE

Design and characterization of additively manufactured energy-absorbing mechanical metamaterials with bioinspired geometries

Eduard Farber1* Alexey Orlov1 Anatoliy Popovich1
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1 Institute of Machinery, Materials, and Transport, Peter the Great St. Petersburg Polytechnic University, Saint Petersburg, Russia
MSAM 2026, 5(2), 025360082 https://doi.org/10.36922/MSAM025360082
Received: 3 September 2025 | Accepted: 22 October 2025 | Published online: 11 March 2026
© 2026 by the Author(s).. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution 4.0 International License ( https://creativecommons.org/licenses/by/4.0/ )
Abstract

One of the most promising and innovative approaches in designing mechanical metamaterials for various applications is the use of bioinspired geometries. Nature offers a wide array of geometric forms and structures that have evolved to serve specific functions, including protection. Examples of such structures include the microstructure of pomelo peels and the geometry of starfruits (carambola), both of which are designed to protect the fruit from impact when falling from a height. Based on these natural structures, it is possible to develop metamaterials that exhibit low weight, high strength, and enhanced energy absorption properties. Furthermore, additive manufacturing technologies enable the fabrication of such metamaterials with unit cell geometries of arbitrary complexity. In this study, the microstructures of pomelo peels and the forewing of the Japanese rhinoceros beetle were used as source geometries for the design of metamaterials. Metamaterial specimens, consisting of 5 × 5 × 5-unit cells with an initial model porosity of 80%, were fabricated from Ti6Al4V alloy using the selective laser melting method. Quasi-static and dynamic compression tests were conducted to determine the mechanical properties and specific energy absorption of the metamaterials. The compressive yield strength of the metamaterial samples based on the Japanese rhinoceros beetle forewing microstructure was 134 MPa, compared to 115.87 MPa for those based on the pomelo peel microstructure. Under quasi-static compression, the energy absorption level of the metamaterial samples based on the rhinoceros beetle wing microstructure was 13.83 J, with a specific energy absorption of 4.61 J/g. The results demonstrate the overall promise of employing a bioinspired approach for designing energy-absorbing metamaterials. These findings will serve as a basis for further in-depth research and development of energy-absorbing systems and components based on the geometries presented in this work.

Graphical abstract
Keywords
Mechanical metamaterials
Energy absorption
Selective laser melting
Bioinspired design
Mechanical characterization
Finite element method
Funding
This study was supported by the Ministry of Science and Higher Education of the Russian Federation (Agreement No. 075-15-2024-562).
Conflict of interest
The authors declare that they have no competing interests.
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Materials Science in Additive Manufacturing, Electronic ISSN: 2810-9635 Published by AccScience Publishing