AccScience Publishing / IJB / Online First / DOI: 10.36922/IJB026190177
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RESEARCH ARTICLE
Early Access

Selective laser melting porous Tantalum scaffold integrated with nano-MgO/Alginate hydrogel for enhanced osteogenesis and immunomodulation in critical-size bone defect repair

Haolin Jiao1 Qinwen Xie1 Fang Cao1 Xiao Lin1 Bing Ge1 Pinqiao Yi1 Liqun Song1 Haiyao Wang1 Lingpeng Liu1 Junlei Li1* Dewei Zhao1*
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1 Department of Orthopedics, Affiliated Zhongshan Hospital of Dalian University, Dalian, China
Received: 7 May 2026 | Revised: 15 June 2026 | Accepted: 22 June 2026 | Published online: 22 June 2026
© 2026 by the Author(s). This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution 4.0 International License ( https://creativecommons.org/licenses/by/4.0/ )
Abstract

The effective repair of critical-sized bone defects remains a major challenge in bone tissue engineering. While porous tantalum (pTa) scaffolds fabricated by selective laser melting offer excellent mechanical compatibility and structural stability, their inherent biological inertness limits further osteogenic outcomes. This study aimed to develop a functionally enhanced composite scaffold by filling 3D-printed porous tantalum with an alginate hydrogel incorporated with nano-magnesium oxide (MgO) particles (pTa@SA-MgO). The hydrogel acted as a carrier for controlled Mg²⁺ ion release. Comprehensive in vitro and in vivo evaluations revealed that this composite scaffold significantly promoted osteogenic activities, including MC3T3-E1 cell proliferation, migration, adhesion, and differentiation (as evidenced by increased ALP activity, mineralized nodule formation, and upregulation of Runx2, OCN, OPN, and Col I gene expression). Moreover, it modulated the immune microenvironment by enhancing M2 macrophage polarization and suppressing the M1 phenotype. In a rabbit femoral defect model, the pTa@SA-MgO scaffold demonstrated superior bone regeneration compared to controls, with greater bone volume (BV/TV) and enhanced new bone formation. This research successfully integrates a sustained ion release strategy with a high-performance metallic scaffold, providing new insights into the design of bone repair materials with synergistic mechanical support and bioactive functionality.

Keywords
3D-printed porous tantalum
Nano-magnesium oxide
Sodium alginate hydrogel
Bone defect
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International Journal of Bioprinting, Electronic ISSN: 2424-8002 Print ISSN: 2424-7723, Published by AccScience Publishing