AccScience Publishing / IJB / Online First / DOI: 10.36922/IJB026180160
RESEARCH ARTICLE
Early Access

Surface-microstructured 3D-printed porous titanium scaffolds outperform biphasic calcium phosphate ceramics for load-bearing critical-sized bone defect repair in large animal models

Zijian Li1,2 Chenliang Quan2,3 Guanglin Wang1,2 Xiao Liu1,2 Hufei Wang1,2 Jianpeng Gao1,2 Zhengyang Chang1,2,4 Jiazhi Yan1,2,4 Hua Chen1,2* Ming Li1,2* Jianheng Liu1,2*
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1 Department of Orthopaedics, The Fourth Medical Center of the Chinese PLA General Hospital, Beijing, 100853, China
2 National Clinical Research Center for Orthopedics, Sports Medicine & Rehabilitation, Beijing, 100853, Chin
3 Department of Orthopaedics, The First Medical Center of the Chinese PLA General Hospital, Beijing, 100853, China
4 Medical School of Chinese PLA, Beijing, 100853, China
Received: 29 April 2026 | Revised: 6 June 2026 | Accepted: 7 June 2026 | Published online: 8 June 2026
© 2026 by the Author(s). This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution 4.0 International License ( https://creativecommons.org/licenses/by/4.0/ )
Abstract

Repairing critical-sized, load-bearing bone defects remains a formidable clinical challenge, primarily due to the mechanical fragility of traditional bioceramics. This study systematically compared the bone regenerative efficacy of surface-microstructured 3D-printed porous titanium (3D-SMPT) and biphasic calcium phosphate (RBCP) ceramics. In vitro evaluations demonstrated that a biomimetic coating effectively overcame titanium's bio-inertness, endowing 3D-SMPT with excellent biocompatibility and osteoinductivity comparable to RBCP. In vivo cross-species assessments revealed significant biomechanical differences: in a low-load rabbit ulnar model, both scaffolds exhibited equivalent osteogenesis. However, in a true weight-bearing beagle femoral model, RBCP suffered severe structural collapse due to inherent brittleness. In stark contrast, leveraging its cortical bone-matched compressive strength (83.14 MPa, approximately 10-fold higher than that of RBCP at 7.68 MPa) and interconnected porosity, 3D-SMPT perfectly maintained long-term mechanical stability, effectively mitigating stress shielding to facilitate massive mature bone ingrowth and robust osseointegration. In conclusion, 3D-SMPT achieves a perfect unification of bioactivity and load-bearing stability, overcoming the fatal fragility of traditional ceramics to provide a highly promising clinical alternative for massive load-bearing bone defect repair.

Keywords
3D printing
Porous titanium scaffold
Biphasic calcium phosphate
Microstructural modification
Bone regeneration
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International Journal of Bioprinting, Electronic ISSN: 2424-8002 Print ISSN: 2424-7723, Published by AccScience Publishing