AccScience Publishing / IJB / Online First / DOI: 10.36922/ijb.2362
RESEARCH ARTICLE

Considering cell viability in 3D printing of structured inks: A comparative and equivalent analysis of fluid forces

Pengju Wang1 Yazhou Sun1* Liwei Diao2 Haitao Liu1*
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1 Department of Mechanical Manufacturing and Automation, School of Mechatronics Engineering, Harbin Institute of Technology, Harbin, Heilongjiang, China
2 Shenzhen Institutes of Advanced Technology, Chinese Academy of Sciences, Shenzhen, Guangdong, China
Submitted: 3 December 2023 | Accepted: 5 February 2024 | Published: 15 March 2024
(This article belongs to the Special Issue Advanced Biomaterials for 3D Printing and Healthcare Application)
© 2024 by the Author(s). This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution 4.0 International License ( https://creativecommons.org/licenses/by/4.0/ )
Abstract

In conventional extrusion-based three-dimensional (3D) printing (E3DP), smaller needles reduce cell viability due to increased fluid forces like pressure and shear stress. A novel E3DP approach has emerged, involving 3D printing with structured inks. Fluid forces in both conventional and structured ink-based methods were evaluated through computational fluid dynamics (CFD) simulations. By employing 18G needles, we showcased the advantages of structured inks, including 2-symmetric, 4-symmetric, vascular-like, and hepatic lobule analogue-like inks, which demonstrated consistently lower pressures and shear stress compared with conventional inks. Specifically, vascular-like inks with a 2:1:1 extruded fiber layer distance showed significantly lower shear stress (average 6.595e+0 Pa, maximum 2.069e+2 Pa) than conventional methods. Equivalent analyses explored commonly used symmetric and core–shell inks, examining fluid forces on cells. Particularly, in core–shell inks with a 2.8 mm core layer radius, cells in the flow domain of the shell layer experienced an equivalent viscosity of 3.70 Pa·s, while in the core layer, it was 1.72 Pa·s. The analyses revealed a positive correlation between equivalent homogeneous ink viscosity and shear stress. The proposed workflow, emphasizing cell viability, offers an efficient approach for structured ink design. Also, experiments that used vascular-like ink-based printing as an example indicated significantly higher cell viability when compared with conventional printing. This research provides valuable insights for enhancing cell viability in 3D printing and advancing printing material design.

Keywords
Cell viability
Extrusion-based 3D printing
Structured inks
Ink design
Computational fluid dynamics
Fluid forces
Funding
This research is supported by the National Nature Science Foundation of China (grant number 52275326).
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Conflict of interest
The authors declare no conflicts of interest.
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International Journal of Bioprinting, Electronic ISSN: 2424-8002 Print ISSN: 2424-7723, Published by AccScience Publishing